CPSC, Marshall Gas Controls Announce Recall of LP-Gas Regulators Used on Gas Grills
U.S. Consumer Product Safety Commission recall (2003-09-25). Hazards: fire, explosion. Models: 451, 452, 463531503, 463531703, 463631703, 463713303…. About 35,000 units in the US.
| Agency | U.S. Consumer Product Safety Commission |
|---|---|
| Recall number | 03196 |
| Published | 2003-09-25 |
| Last updated | 2025-06-27 |
| Product category | Grills, Smokers & Accessories |
| Products | Marshall Gas Controls Model 451 and 452 LP-Gas regulators on Char-Broil®, Kenmore®, and Thermos® brand LP-Gas Grills (shipped to retailers between April 15, 2003 and May 6, 2003) |
| Firm named in the title | Marshall Gas Controls |
| Firms | Marshall Gas Controls, a division of S.H. Leggitt Company, of San Marcos, Texas (distributor) |
| Manufactured in | United States |
| Units (US) | 35,000 |
| Model numbers | 451, 452, 463531503, 463531703, 463631703, 463713303, 463728403, 463731803, 463823303, 463826803, 475496003 |
| Hazard classes | fire, explosion |
| Remedy classes | replace |
| Sold | Home and appliance stores nationwide, from April 2003 through May 2003. |
Description
These low-pressure regulators control petroleum gas pressure in gas grills. The regulators are used with Char-Broil®, Kenmore® and Thermos® brand gas grills. There are two model gas regulators involved in the recall. Model 451 is a single outlet regulator used on grills with traditional burners in the main box. Model 452 is a dual outlet regulator used on grills with a side burner adjacent to the main box. The regulators have date codes printed on the valve body. Date codes included in the recall are 13-03/03-13, 14-03/03-14, 15-03/03-15, 16-03/03-16, 17-03/03-17 and 18-03/03-18. Brand Model Model Number CHAR-BROIL® "Quick Set" 463531503 463531703 463631703 463713303 463728403 463731803 "Big Easy" 463823303 463826803 "Patio Caddie" 475496003 KENMORE® "Wide Body""Diamond Flame" 415.162020 415.162040 415.16206 0415.162050 THERMOS® "Quick Set" 461631603 461631903 461633803 461733803
Hazard
Some of these regulators were assembled with an undersized seat disc that could become dislodged and leak propane gas. Propane gas is highly flammable and could ignite, causing a fire or explosion. Consumers should immediately close the valve on the service cylinder if LP-Gas leakage is detected.
Remedy
Consumers should immediately close the valve on the service cylinder if LP-gas leakage is detected and contact the Grill Service Center to receive a free replacement regulator.
Incidents and injuries
None reported.
Machine access
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Source: U.S. Consumer Product Safety Commission recall notice (US Government work). Not affiliated with or endorsed by CPSC. Structured by Data Foundry (product-recall-structuring@2); last changed 2026-09-28. Always confirm with the agency notice.