CPSC, Polaris Industries Inc. Announce Recall of Polaris Xpedition 325, Trail Boss 325, and Magnum 325 ATVs
U.S. Consumer Product Safety Commission recall (2003-04-15). Hazards: fire, burn. About 56,000 units in the US.
| Agency | U.S. Consumer Product Safety Commission |
|---|---|
| Recall number | 03536 |
| Published | 2003-04-15 |
| Last updated | 2025-07-14 |
| Product category | All Terrain Vehicles (ATVs) |
| Products | 2000 and 2001 Polaris Xpedition 325, Trail Boss 325, and Magnum 325 all-terrain vehicles (ATVs) |
| Firm named in the title | Polaris Industries Inc. |
| Firms | Polaris Industries Inc., of Minneapolis, Minn. (manufacturer) |
| Units (US) | 56,000 |
| Hazard classes | fire, burn |
| Remedy classes | repair, stop use |
| Sold | Polaris dealers nationwide sold these vehicles, from January 1999 through August 2000, for approximately $6,000. |
Description
These products are 4-wheeled vehicles intended for use in off-road areas.
Hazard
The ATVs may have loose or leaking oil cooler line clamps, that can release hot pressurized oil. This may lead to thermal burns, to engine failure due to oil pressure loss and, in rare circumstances, could cause a vehicle fire.
Remedy
If consumers have not had this work already performed, they should stop using these vehicles immediately and contact their local Polaris dealer to schedule an appointment for a free repair.
Incidents and injuries
Polaris Industries Inc. has received 1,290 warranty claims or service calls pertaining to the loose or leaking oil cooler line clamps. There have been 20 minor injuries associated with oil line failures; these injuries have been first or second degree burns, bruises and skin rashes resulting from the leaking oil.
Machine access
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Source: U.S. Consumer Product Safety Commission recall notice (US Government work). Not affiliated with or endorsed by CPSC. Structured by Data Foundry (product-recall-structuring@2); last changed 2026-09-28. Always confirm with the agency notice.