CPSC, Yamaha Motor Corp., U.S.A. Announce Recall Reminder for Off-Road Motorcycles and ATVs
U.S. Consumer Product Safety Commission recall (2005-04-13). About 2,755 units in the US.
| Agency | U.S. Consumer Product Safety Commission |
|---|---|
| Recall number | 05563 |
| Published | 2005-04-13 |
| Last updated | 2024-12-05 |
| Product category | Motorcycles/Dirt Bikes (Off-Road) & Accessories |
| Products | Yamaha PW80 and TT-R90 Off-Road Motorcycles and Grizzly 125 ATVs |
| Firm named in the title | Yamaha Motor Corp., U.S.A. |
| Firms | Yamaha Motor Corporation, U.S.A. of Cypress, California (manufacturer) |
| Manufactured in | Japan |
| Units (US) | 2,755 |
| Remedy classes | repair, stop use |
| Sold | Yamaha dealers sold these Off-Road Motorcycles nationwide during 2004 for between $1,249 and $1,699. Yamaha dealers sold these ATVs nationwide during 2004 for between $3,099 and $3,349. |
Description
Model year 2005 PW80 and TTR90 Off-Road Motorcycles and Grizzly 125 ATVs. These 2005 model year ATVs have "Grizzly 125" written on both sides of the bodywork. The ATVs are either hunter green, steel blue, or Realtree Hardwoods® High Definition Camouflage. These 2005 model year off-road motorcycles have either "PW80" or "TT-R90" written on both sides of the bodywork. The off-road motorcycles are blue and white.
Hazard
The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking performance.
Remedy
Free repair. Registered owners of the affected units were notified directly by mail sent on October 1, 2004. Consumers who have already responded to the recall and had their units repaired do not need to take any further action. Consumers who have not already responded to the recall should stop using their off-road motorcycle or ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.
Incidents and injuries
Yamaha received no reports of incidents or injury involving separation of the rear brake shoe material.
Machine access
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Source: U.S. Consumer Product Safety Commission recall notice (US Government work). Not affiliated with or endorsed by CPSC. Structured by Data Foundry (product-recall-structuring@2); last changed 2026-09-28. Always confirm with the agency notice.