CPSC, Polaris Industries Announce Recall of 900 Fusion, 900 RMK, and 900 Switchback Snowmobiles
U.S. Consumer Product Safety Commission recall (2005-07-28). Hazards: fire, crash. Models: S05PL8DSD, S05PM8DS, S05PN8DS, S05PS8DS, S05PL8DS. About 7,800 units in the US.
| Agency | U.S. Consumer Product Safety Commission |
|---|---|
| Recall number | 05590 |
| Published | 2005-07-28 |
| Last updated | 2024-12-20 |
| Product category | Snowmobiles |
| Products | Polaris "900 Fusion" "900 RMK" and "900 Switchback" Snowmobiles |
| Firm named in the title | Polaris Industries |
| Firms | Polaris Industries Inc., of Medina, Minn. (manufacturer) |
| Manufactured in | United States |
| Units (US) | 7,800 |
| Model numbers | S05PL8DSD, S05PM8DS, S05PN8DS, S05PS8DS, S05PL8DS |
| Hazard classes | fire, crash |
| Remedy classes | repair, stop use |
| Sold | Polaris dealers nationwide sold the snowmobiles, from August 2004 through June 2005, for between $8,882 and $10,999. |
Description
The recall includes model year 2005 Polaris "900 Fusion," "900 RMK," and "900 Switchback" snowmobiles with model numbers: S05PL8DSD, S05PM8DS(A)(B), S05PN8DS, S05PS8DS, S05PM8DS(A)(B)(C), S05PL8DS(A)(B)(C). The snowmobile model and serial number identification decal is located on the right-front side decal of the tunnel. The serial number is permanently stamped into the tunnel and the model number is embossed on the decal.
Hazard
There are three separate issues involved in this safety recall: Front Suspension Spindle - The nut that fastens the upper control arm ball joint to the suspension spindle can loosen. If this occurs, continued operation could allow the spindle to break and release the upper control arm, posing a risk of loss of control of the vehicle. Fuel Tank Chaffing - The fuel tanks can contact the chassis along the bulkheads, leading to wear on the tank walls. This could pose a fuel leakage and possible fire hazard to consumers. Gasket - The gasket sealing the fuel pump assembly to the tank can develop cracks. This poses a risk of fuel leakage and fire hazard to consumers.
Remedy
Consumers should immediately stop using the snowmobile and contact their Polaris dealer to schedule a free repair. Polaris is directly notifying most owners about the recall.
Incidents and injuries
Polaris has received 32 reports of spindle damage and two reports of fuel leaks. No injuries or property damage has been reported.
Machine access
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Source: U.S. Consumer Product Safety Commission recall notice (US Government work). Not affiliated with or endorsed by CPSC. Structured by Data Foundry (product-recall-structuring@2); last changed 2026-09-28. Always confirm with the agency notice.