Polaris Industries Expands Recall of ATVs Due to Fire Hazard
U.S. Consumer Product Safety Commission recall (2008-06-04). Hazards: fire, burn. Models: A04BG50AA, 500, 4x4, A04BG50FA, A04CH42AQ, 400…. About 700 units in the US.
| Agency | U.S. Consumer Product Safety Commission |
|---|---|
| Recall number | 08580 |
| Published | 2008-06-04 |
| Last updated | 2014-05-23 |
| Product category | All Terrain Vehicles (ATVs) |
| Products | Polaris All-Terrain Vehicles (ATVs) |
| Firm named in the title | Polaris Industries |
| Firms | Polaris Industries Inc., of Medina, Minn. (manufacturer) |
| Manufactured in | United States |
| Units (US) | 700 |
| Model numbers | A04BG50AA, 500, 4x4, A04BG50FA, A04CH42AQ, 400, A04CH42AR, A04CH42AS, A04CH42AT, A04CH42AV, A04CH50AO, A04CH50AQ, A04CH50AR, A04CH50AS, A04CH50AT, A04CH50AV, A04CH50AW, A04CH50AX, A04CL50AA, 6x6 |
| Hazard classes | fire, burn |
| Remedy classes | repair |
| Sold | Polaris dealers nationwide from July 2004 through January 2008 for between $3,800 and $7,900. |
Description
This recall involves the Polaris ATVs with model year 2004 and model numbers listed below that have been serviced for electrical problems and received a defective EMC during service work. The ATVs were sold under market names Scrambler 500 and Sportsman 400, 500, or 6 x 6. The model number is printed on a decal attached to the front side of the radiator (Sportsman) or the top of the front cab cover (Scrambler 500). Model Year Model Market Name 2004 A04BG50AA Scrambler 500 4x4 2004 A04BG50FA Scrambler 500 2004 A04CH42AQ Sportsman 400 2004 A04CH42AR Sportsman 400 2004 A04CH42AS Sportsman 400 2004 A04CH42AT Sportsman 400 2004 A04CH42AV Sportsman 400 2004 A04CH50AO Sportsman 500 2004 A04CH50AQ Sportsman 500 2004 A04CH50AR Sportsman 500 2004 A04CH50AS Sportsman 500 2004 A04CH50AT Sportsman 500 2004 A04CH50AV Sportsman 500 2004 A04CH50AW Sportsman 500 2004 A04CH50AX Sportsman 500 2004 A04CL50AA Sportsman 6x6
Hazard
The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.
Remedy
Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered owners received direct mail notification of this recall.
Incidents and injuries
Since the recall expansion announced in February 2008, Polaris has received four more reports of ECMs melting and two reports of smoke or fire contained to the ECM. No injuries have been reported.
Machine access
This record, with every extracted field, the source record (contact text and images withheld) and provenance: GET https://api.data.aroqon.com/v1/product-recalls/cpsc-08580. Look up a model number or UPC with /v1/product-recalls/lookup?code=…. About the dataset · free and paid keys.
Source: U.S. Consumer Product Safety Commission recall notice (US Government work). Not affiliated with or endorsed by CPSC. Structured by Data Foundry (product-recall-structuring@2); last changed 2026-09-28. Always confirm with the agency notice.